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A SELECTIVE MICROFILM EDITION PART V (1911-1919)

Thomas E. Jeffrey Senior Editor

Brian C. Shipley

Theresa M. Collins

Linda E. Endersby Editors

David A. Ranzan Indexing Editor

Janette Pardo

Richard Mizelle

Peter Mikulas Indexers

Paul B. Israel Director and General Editor

Sponsors Rutgers, The State University of New Jersey National Park Service, Edison National Historic Site New Jersey Historical Commission Smithsonian [nstitution

A UPA Collection from @ LexisNexis:

7500 Old Georgetown Road ¢ Bethesda, MD 20814-6126

Edison signature used with permission of McGraw-Edison Company

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Thomas A. Edison Papers at Rutgers, The State University of New Jersey endorsed by National Historical Publications and Records Commission 18 June 1981

All rights reserved. No part of this publication including any portion of the guide and index or of the microfilm may be reproduced, stored in a retrieval system, or transmitted in any form by any means—graphic, electronic, mechanical, or chemical, including photocopying, recording or taping, or information storage and retrieval systems—without written permission of Rutgers, The State University of New Jersey, New Brunswick, New Jersey.

The original documents in this edition are from the archives at the Edison National Historic Site at West Orange, New Jersey.

ISBN 978-0-88692-887-2

~

THOMAS A. EDISON PAPERS STAFF (2007)

Director and General Editor Paul Israel

Senior Editor Thomas Jeffrey

Associate Editors Louis Carlat Theresa Collins

Assistant Editor David Hochfelder

Indexing Editor David Ranzan

Consulting Editor Linda Endersby

Visiting Editor Amy Flanders

Editorial Assistants Alexandra Rimer Kelly Enright Eric Barry

Outreach and Development (Edison Across the Curriculum) Theresa Collins

Business Manager Rachel Weissenburger

at

BOARD OF SPONSORS (2007) Rutgers, The State University of New Jersey National Park Service Richard L. McCormick Maryanne Gerbauckas Ziva Galili Michelle Ortwein Ann Fabian Paul Clemens Smithsonian Institution Harold Wallace

New Jersey Historical Commission Marc Mappen

EDITORIAL ADVISORY BOARD (2007)

Robert Friedel, University of Maryland Louis Galambos, Johns Hopkins University Susan Hockey, Oxford University Thomas P. Hughes, University of Pennsylvania

Ronald Kline, Cornell University

Robert Rosenberg, John Wiley & Sons

Marc Rothenberg, Joseph Henry Papers, Smithsonian Institution Philip Scranton, Rutgers University/Hagley Museum Merritt Roe Smith, Massachusetts Institute of Technology

FINANCIAL CONTRIBUTORS

We thankfully acknowledge the vision and support of Rutgers University and the Thomas A. Edison Papers Board of Sponsors.

This edition was made possible by grant funds provided from the New Jersey Historical Commission, National Historical Publications and Records Commission, and The National Endowment for the Humanities. Major underwriting has been provided by the Barkley Fund, through the National Trust for the Humanities, and by The Charles Edison Foundation.

We are grateful for the generous support of the IEEE Foundation, the Hyde & Watson Foundation, the Martinson Family Foundation, and the GE Foundation. We acknowledge gifts from many other individuals, as well as an anonymous donor; the Association of Edison Illuminating Companies; and the Edison Electric Institute. For the assistance of all these organizations and individuals, as well as for the indispensable aid of archivists, librarians, scholars, and collectors, the editors are most grateful.

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A Note on the Sources The pages which have been filmed are the best copies available. Every technical _ effort possible has been made to ensure legibility.

PUBLICATION AND MICROFILM ' COPYING RESTRICTIONS E

Reel duplication of the whole or of any part of this film is prohibited. In lieu of transcripts, however, enlarged photocopies of selected

_ items contained on these reels may be made in order to facilitate research.

NOTEBOOK SERIES NOTEBOOKS BY EDISON

~

Notebook Series -- Notebooks by Edison Notebook, N-13-11-22

This notebook was used by Edison during November-December 1913; one entry contains notations by an unidentified experimenter. The entries relate to a sequence of experiments, numbered from 15 to 90, which continue the experiments in N-13-08-14.2. They pertain primarily to the printing and transfer processes involved in disc record manufacture. Included are notes and results from experimental batches of transfers made according to different production schedules, different varnish compositions, or different preparations of the record blanks. Also included are descriptions of the various scrapers used in the preparation of the record blanks. Entry 55 directs Sherwood T. (Sam) Moore that "for present this is our Transfer & Printing Schedules." Another entry describes Charles Dally's "slot screen” experiments, which were intended to improve the quality of the screening of powder for the powder blanks. At the end of the book is an entry on the testing of "Dinwiddie's grafited tracked White Masters." The notes indicate that Walter H. Miller and Ernest C. Richter also assisted in the experiments. Inserted into the book are two loose pages of related notes by Edison. The front cover is labeled "Disc Records." The pages are unnumbered. Approximately 150 pages have been used.

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Notebook Series -- Notebooks by Edison Notebook, N-13-12-08.2

This notebook was used during the period December 1913-May 1914. The entries, which are by Edison and Sherwood T. (Sam) Moore, pertain primarily to the molding, transfer, and printing processes involved in disc record manufacture and to the construction of record blanks. The entries at the beginning of the book describe experimental transfers and indicate the effect of polishing the molds used to print the records. Additional entries relate to the surface qualities and treatment of the master records onto which recordings were made, forming the base for subsequent molds. Another

group of notes describes experiments with bumps or "tits" on record blanks ©

to determine if and how the surface might become smooth when heated. The entries in the remainder of the book describe a sequence of experiments, numbered from 12 through 369, which involved pressing powder in blank molds with a pure rubber plunger "to get even pressure all over" during the formation of record blanks. The goals were to smooth off the surplus stock (using various scrapers) after the rubber pressure without disturbing the pressed powder and to prevent the powder from sticking to the rubber. The entries for experiments 12 through 44 are by Edison. Among the results noted are the thickness of the blanks, transfers, and prints, as well as the quality of the transfers and prints. The results of the remaining experiments, recorded by Moore, appear in tabular form. The notes indicate that H. Grimes also assisted Edison. Inserted into the book is a note to employee F. C. Pullin regarding an old dynamo belonging to Edison. In addition, there are seven pages of typewritten comments, which were prepared by former employee William A. Hayes during the late 1940s or early 1950s for Vice Admiral Harold G. Bowen, executive director of the Thomas A. Edison Foundation, and Norman R. Speiden and Harold S. Anderson, curators of the Edison laboratory. The front cover is labeled "8 December 1913," "Mr Moore,” and "Experiment on Blank." The book contains 135 numbered pages.

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Mr, Moores Experiment on Blank

8 December, 1913.

K .

[ITEMS(S) FOUND IN BOOK]

This note book contains the recording of Mr. Thomas Edison while making experiments on the development of the original Edison diso record. It is in two parte; thet dealing with the manufacture of the "blank" and that dealing with the blank surfacing on which the record was printed,

Mr. Moore, whose name is on the cover of the book was Sam Moore of Mr. Edison's "Insomnia Squad", 4 picture of which appears in the "Boy's Life

of Edison", by Mr. Meadowcroft.

Explanatory Notes

The record, "blank" was molded from a powder whose composition was wood flower, chalk, lampblack and rosin.

The powder was made by dry mixing the woodflower, chalk and lampblack to which a wood alcohol solution of rosin was added. After further mixing this coarse mixture was vaouum dried to recover the alcohol. The cosrse dry powder was then passed thru e ball mill which reduced it to o very fine dark grey flour, The flour was then ready to mold under steam heat and hydraulic pressure to form the blank which had a varieble thickness of approximately one fourth inch, It was soft enough to scratch and during the printing process, which was done under higher pressure, Was rendered to a thickness of approximately one- fifth inch.

The blank was surfaced with @ varnish which in these experiments was first applied to a metal dish and dried. The blank was then sandwiched between two of these and heat and pressure applied. The varnish sheet in this manner was "transferred" to the blank as a veneer.

"Later the process was revised with the liquid varnish being applied

directly to the blank. However, this was later than the time of these experinents. )

[ITEMS(S) FOUND IN BOOK]

2. The Equipment

The mixing was done in what appeared to be a bread dough mixers. They were horizontal metal containers with a horizontal spiral mixing dlades”driven by electric motors.

The vacumn dryers wore large metal ovens, cylindrical, with a swinging door on each end and with steamhoated shelves. The wet powder was placed in two- inch depth sheet steel trays which were slid onto the shelves for vaoumn drying.

The molding powder was placed by hand into the demountable mold which consieted of ring bottoms with center pin-hole and pin. For loading with loose powder an additional ring was employed to retain sufficient powder.

After filling the mold by hand and striking the powder off level with rotainer ring, it was placed in the first press. This was a fast ram which oper- ated upward by air pressure ogeinst a thick rubber pad. This operation expressed much of the air from the loose powder, The retainor ring, was then removed and the compressed powder struck off level with the top of the mold. A thin rotainer ring and the top were then placed on the mold and the powder was ready to be formed into the blank.

The molding was done in a press consisting of an upward moving hydraulic ram with e tior of steam-heated plattens. The press mold held 12 molds.

Tho molding, operation cycle was to first steamheat the molds, apply the prossure, chill the plattens with cold water, remove the pressure and remove tho molds with the molded blanks.

After removing the blanks they were ready for tho surfacing process.

Page 1. Experiment (719 Blot of Powder. )

This batch of powder was put in the dryer for the noted time and then molded into blanke under 1,000 1bs. per equaro inch prossure while heated by stcam at 10 lbs. per square inch,

The blanks wero then veneered with condensite varnish by the transfor mothod, using a prossure of 800 lbs. per square inch, heated with steam at 80 lbs. per square inch, This was the veneored blank ready to be printed between record molds.

The other factors in the blank processing are not recorded. ¥ R.O. is the abbreviation for "Run Out". It means that the music "runs out",

or fades out, due to areas of light printing. %

Page TI. Tho "Rotating disc” probably consisted of radial blades used in striking of surplus power from the mold. This type of striko-off equipmont later became standard.

[ITEMS(S) FOUND IN BOOK]

Page 3.

Page 3: "Tapping" probably refers to the method of tapping the loose powder filled mold to consolidate the same before striking it off. Thia consolidating method was later abandoned for the air ram method.

"Pull Out" means that when the printing mold was separated a portion

of the surface stuck to the mold and was "pulled out" from the finished record.

Page ¥I. "Blasts" means that the fidelity of the music was lost due to the skidding of the needle in the music groove. This was probably due to the speaker not being able to record loud music at that record speed,

To polish was to run the record under a rotary brush. This would reduce

the blast as it would reduce the printing depth. e

Page VII. "Knocks", "erackles" and "Scratched" and "Rough Surface", due usually to defective surfaced blank. "Run outs" and "Bad prints” usually due to blanks having low density areas.

"Cracked" - Records in process sometimes developed cracks radiating from center hole due to central circumferential stresses produced by radial flow of the record under high pressure.

Records sometimes developed circumferential cracks, near the edge. These areas later designated as "Parallel cracks" - (parallel to edge). These were due also to the radial flow of the record under pressure.

The writer determined (quite by accident in 1922) that these were caused primarilu by too high moisture in the powder which adversely affected

the molding characteristics.

Page XII. The test recorded on this page does not determine whether defects arose from the printing mold or the surfaced blank. Last line reads “Rouge” (1.6. rouge

polishing powder) " and I think kerosene,"

(ITEMS(S) FOUND IN BOOK]

Page 4.

Page XIII. These are diagrams of the music groves as noted radially across the

record, A "knock" is a surface defect which, if it extends across several grooves,

‘causes the knock to repoat.

"Buckles" were wrinkles in the surface caused probably by flow of var- nish under heat and preseure.

Pages XIV ~ XVIII. Nature of this test not understood by writer,

Page XX. Edison apparently concludes that defects in records may arise from

dirt particles on printing mold and on blank. Washing mold corrects the former.

Page XXII. "Surface Velvet" good" - means absence of noise arising from scratchy

surface characteristic,

Page XXIIT. Blanks surfaced with celluloid instead of those preceeding which ere

presumed to be finished with condensite,

Page 32, "Tits on Blank" are presumed to be particles of blank varnish material extending above the surface, ith sufficient heat this would soften and mold into vernish surface. with insufficient - they would cause defect in record.

e "Top not in Contact with next Plate". This means that the press-rame ow

~> was not operated to raise the mold to make contact with the platen above.

This test was to determine if heat alone would cause the tits to mold

into the blank.

Page 33. Concludes from tests that sufficient heat reduces the hasard of printing mold defects caused by tits on blank.

Difference in mold temperatures could have arisen from location in the press or the length of time in the press. This is the thought behind Mr. Edison:

“Inquire how they were taken out."

[ITEMS(S) FOUND IN BOOK]

Page 5.

Page 54. The “Labels” mentioned here and on previous peges were impressed in the varnish, Later, because of the high rate of defective label printing, paper

lebels wore substituted.

Page 88. "2 Heat = 3 Contact”. This is the operation schedule; heat platens 2 minutes then raise ram util contact is made with platten above where it was held

for 3 additional minutes,

Page 39, Note last two lines: "Would be O.K. were it not that blanks are irregular". This indicates that the blank production method was unsatisfactory. The method

used is not disclosed in this note book.

Page 41. This is the teat that tried out the blank production method finelly adopted, The diagram shows the mold ring, bottom and top ring. The top steel

plate and rubber pad were attached to the head of the vertically operated air ram.

Page 42. This device was tested to remove the surplus powder shown in diagram Pagé

41.

Page 43. This page may be clarified as follows: The thought of this experiment is to find a good way to smooth off the surplus powder after it has been come pressed by the rubber pad during the ram operation and (2) to find method to prevent powder sticking to the pad at the end of the operation and (3) to get it to

operate commercially and cheap.

Page 44, This shows the coordinates of a blank with marginal thickness in

thousandths of an inch, as measured by micrometer callipers.

[ITEMS(S) FOUND IN BOOK]

Page 6.

Page 49. The fixed rotary scraper was adopted for production with the loaded

mold conveyed to it on a rotating table.

Page 50, The irregular areas shown on blank diagram were ereas which did not print setisfactorily. They will appear on many pages which follow. The cause was an uneven distribution of material; blank and veneer. Often areas are noted as discollorations - red especially.

The uneven distribution of material in the blank was usually caused by what were known as "Tear outs". Apparently they were not noted in these tests,

altho they appear to have been present.

"Tear Outs" were aress where the scraper tore out powler below the level of the ring. When molded these produced soft spots which were unnoticeable ' to the eye, but which would cause Run Outs on printing. The primary cause was too repid release of the air ram which blistered the powder in.the mold prior to

its being scraped.

Page 52, This is the first of blanks completed as records.

Pagd 6&3. In this case the rubber pad used in connection with the air ram was not cemented to the ram head. It was placed on and removed from the mold before end

after that operation.

Page 54, Firet paragraph indicates the scraper had insufficient length to remove

all the surplus materiel from the mold. Second paragraph 1s not intelligable.

Page 56, Start of tests using 779 varnish, Character of varnish not recorded.

\

Page 65. Start of tests on Lot 652 varnish. Character of varnish not recorded.

{ITEMS(S) FOUND IN BOOK]

: Page 7. Page 68. "It pulled up surface noar edge womewhat badly". This is firet indi-

cation of uneven distribution material in blank due to faulty operation at this

point. Ite significance seems to have escaped notice. Page 70. - Note same, "only 2 or 5 slight raises"

Page 786 - Start of series of tests on 12 blanks (#52 = #44) from blanks thru

printing. Page 110 - Summary of same.

Page 112 - Tests on loading powder into mold by means of a straight scraper. This

operation wos done by hand. This was the later production method. Page 113. Tests on processing powder in mold ready for going to presses.

Pages 116 - 125, Record of test blanks 45 - 369 thru transfer and printing.

Notebook Series -- Notebooks by Edison Notebook, N-19-04-20.1

This undated notebook was probably used by Edison during the period 1913-1914; several of the entries were annotated in June 1926. All of the entries and notations are by Edison and pertain to the construction, electrical capacity, and efficiency of his alkaline storage batteries. Most of the entries contain data and observations, probably transcribed from earlier notebooks, regarding numbered cells made with experimental iron "pockets" or negative electrodes. Also included are notes, probably transcribed from earlier notebooks, pertaining to experiments made with various electrolyte solutions and positive electrode "tubes" and to tests made under different charge and discharge conditions. Among the earlier notebooks consulted are N-06-09-05, N-10-02-24, and N-10-10-31. The notations from 1926 consist of brief observations about specific data, along with disparaging remarks about former employee Dr. Otto Grothe. The front cover is labeled "Very Important.” The pages are unnumbered. Approximately 50 pages have been used.

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Notebook Series -- Notebooks by Edison Notebook, N-14-01-01.1

This notebook was used by Edison, probably during the period January- August 1914, and was annotated by him on several subsequent occasions, including January 1, 1916. It consists primarily of notes from the numbered . battery record books (Thomas A. Edison Papers: A Selective Microfilm

| Edition, Part IV, Notebooks by Edison and Other Experimenters—Battery Record Books) and other earlier notebooks pertaining to alkaline storage batteries. Included are data and observations regarding the capacity and efficiency of numbered experimental cells. Many of the entries relate to the composition, construction, and treatment of positive electrode "tubes" made with nickel and other metallic flake (including cobalt and bismuth flake) or treated with other metallic additives. Other entries pertain to negative electrode "pockets" made with different preparations of iron, to the use of | different electrolyte solutions, and to the possible rejuvenation or ho ! "regeneration" of used battery components. Inserted into the book are several |

| loose pages of notes, including a 1910 memorandum from Walter E. Holland ? | to Edison regarding the construction of three experimental cells. The front ‘ cover is labeled "Very Important." The pages are unnumbered. Approximately | | 130 pages have been used.

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